01
Design & Development
Our in-house studio translates concepts into precision-tooled, production-ready buckles. Sketch to CAD to sample in weeks, not months.
- Custom CAD & tooling
- Prototype sampling
- Brand-mark engraving
TAJ · Since 1942Our Capabilities
Our Capabilities
Engineered for excellence. Built on capability.
From concept to completion, we deliver precision-engineered buckle solutions backed by advanced technology and decades of expertise.
Six Disciplines
Every step, in-house.
02
Zamak Die-Casting
High-pressure die-casting in Zamak 3 & Zamak 5 delivers repeatable fine detail, dimensional stability, and superior plating uptake.
- Zamak 3 & 5 alloys
- Multi-cavity tooling
- ±0.05 mm tolerances
03
Finishing & Plating
Full-service finishing — vibro-polish, electroplating, PVD and lacquer — matched to your brand's exact colour and hand.
- Antique brass, gunmetal, gold
- Nickel, chrome, PVD
- Lacquer & satin finishes
04
Quality Assurance
Rigorous QC at every stage — dimensional, salt-spray, pull-test, adhesion — ensures every lot meets global standards.
- Salt-spray (ASTM B117)
- Pull & torque testing
- 100% dimensional check
05
Custom Solutions
From bespoke buckle geometries to co-developed hardware programmes, we work as an extension of your product team.
- Co-development
- OEM & private-label
- Small-batch runs
06
Global Logistics
Consolidated shipping, export documentation and just-in-time schedules keep your lines moving across forty countries.
- FOB & CIF terms
- Consolidated freight
- JIT scheduling
Inside the Works
Our floor, our craft.
Casting, pressing, finishing and plating all happen under one roof in Aligarh — so every buckle is controlled end-to-end.
01
Die-Casting Bay
High-pressure cells run Zamak 3 & 5 through multi-cavity tooling, shot after shot, to ±0.05 mm.
02
Press Shop
Trimming, blanking and forming of frames, prongs and plates.
03
Vibro Finishing
Media bowls deburr and burnish every casting before plating.
04
Plating Line
Barrel and rack electroplating baths deliver our 29 metallic finishes with consistent, corrosion-resistant deposits.
05
Grinding & Deburring
Gates removed and edges dressed by hand before the parts reach the polishing line.
06
Legacy Machinery
Decades-old indexing machines, maintained in-house and still holding tolerance.
Surface & Plating
Twenty-eight finishes.
Every finish below is plated, polished and hand-relieved on our own line — matched to your reference sample and repeatable lot after lot. Custom tones developed on request.
Ivory
Soft off-white, glossy cast
Nilit Glossy
Warm pearl grey, high gloss
Dark Brown
Deep earth brown, satin
Matt Gun Metal
Flat charcoal, zero glare
LT Gun Metal
Light warm gun metal
Bazel (A. Gold)
Antique gold, relieved highs
Brass (A. Brass)
Aged brass, deep recesses
Dark Tan Matt
Rich oxblood tan, matt
Darkea Tan Matt
Burnt sienna, low sheen
G.Matt Gold
Golden matt, even tone
Pale Gold Matt
Pale champagne gold, matt
W.Ant. Gold
Washed antique gold
Vintage Brass
Olive-toned aged brass
Rose Gold Matt
Blush copper-gold, matt
Matt Copper Matt
Soft pink copper, flat
Copper Nick G
Glossy amber copper
S.Black Nickel
Cool black nickel, satin
S.Nickel Glossy
Jet nickel, mirror gloss
Dark Nickel
Warm dark nickel
M.B.Nick
Molten brick nickel
W.B
Warm bronze-brass tone
Silver
Bright neutral silver
Titanium Matt
Dense industrial grey, matt
Navy Blue
Deep marine navy
Dark Olive
Olive-gold, soft sheen
Beige
Warm sand beige
WAB
Washed antique bronze
Matt Black
Zero-gloss jet black
Can't find your tone?
Send a physical sample or a Pantone reference and our plating line will develop a matched finish — with salt-spray and adhesion data to prove it holds.
Request a finish sample